Search results for "Cutting tool"
showing 10 items of 23 documents
Heat in Metal Cutting
2008
This chapter provides comprehensive knowledge regarding thermal effects during the cutting process with both uncoated and coated cutting tools. Main heat sources and flowing heat fluxes into the tool, chip and workpiece are characterized and quantified. The heat distribution models that allow the analytical prediction of heat partition between the tool and the chip are specified. They consider such thermal properties as specific heat, thermal conductivity and diffusivity, Peclet thermal number, and heat transmission ratio, all as functions of temperature. Finite element method and finite difference method simulations applied to the prediction of temperature fields are outlined for turning a…
SOFTWARE FOR DRILLING TOOL DESIGN AND MANUFACTURING
2007
Abstract The paper presents a software that allows the design and manufacturing of cutting tools for boring. The methodology contains several steps that can be taken only by using the software modules. The main stages are the geometrical and dimensional design of the cutting tool, the design and generation of the abrasive profiled disks, the management of abrasive disks and disk package, the generation of the manufacturing technology, the verification of the cutting tool using virtual simulation, testing the manufacturing process using virtual simulation, generating the CNC files and finally the transmission of the CNC files in real time to the CNC machine tool so that the tools can be manu…
Thermophysical-Property-Based Selection of Tool Protective Coatings for Dry Machining of Steels
2003
A method is proposed for determining the optimum cutting conditions in dry turning of carbon and stainless steels using multilayer coated tools for physical criteria such as the maximum temperature of a cutting tool or maximum heat flux. The modified thermal number describing the tool-chip behavior, is introduced. The correlation between the thermal number and the average tool-chip interface temperature and frictional heat flux is examined for both flat-faced and grooved rake configurations. Although not shown here directly, the thermal barrier effect observed for multilayer coatings with an intermediate Al2O3 layer increases the heat partition to the chip at substantially reduced cutting t…
Cutting Tool Materials
2008
This chapter provides the state-of-the-art materials engineering sector that produces cutting tool materials for different manufacturing branches. It highlights the special demands on this special material group for modern machining technologies. Five groups of cutting tool materials are characterized in terms of their mechanical and thermo-physical properties: high-speed steels, sintered tungsten carbides, cermets, ceramics and superhard materials, all as conventional (uncoated) and coated grades. The most popular techniques of coating deposition on various substrates are described. Practical examples of cutting tool inserts made of various materials produced by leading world manufacturers…
Cutting Temperatures Evaluation in Ceramic Tools: Experimental Tests, Numerical Analysis and SEM Observations
1994
The authors propose a multiple approach for the evaluation of cutting temperatures in ceramic tools. The first approach was the experimental evaluation of equitemperature lines, obtained in three-dimensional cutting by employing constant melting point powders scattered on planes parallel to rake face. In the second approach, a numerical finite element analysis was performed. At this step the determination of the percentage of total heat produced in the operation that flows into the tool was considered and, consequently, the temperature distribution within the whole volume of the insert. Finally, the examination of the crater zone with SEM microscopy confirmed the temperature levels as previ…
Determination of temperature distribution in the cutting zone using hybrid analytical-FEM technique
2006
Abstract In this study, the temperature distribution in the cutting zone was determined by integrating thermal analytical and simulation models of orthogonal cutting process with uncoated and coated carbide tools. Primarily, 2D FEM simulations were run to provide numerical solutions of temperatures occurring at different points through the chip/tool contact region and the coating/substrate boundary under defined cutting conditions. In addition, an analytical model for heat transfer in the cutting tool and its partitioning, proposed in References [W. Grzesik, P. Nieslony, Physics based modelling of interface temperatures in machining with multilayer coated tools at moderate cutting speeds, I…
General model for boring tool optimization
2016
Optimizing a tool (and therefore those for boring) consist in improving its performance through maximizing the objective functions chosen by the designer and/or by user. In order to define and to implement the proposed objective functions, contribute numerous features and performance required by tool users. Incorporation of new features makes the cutting tool to be competitive in the market and to meet user requirements.
Augmented Reality Applied in Machining Processes and Cutting Tools Management
2014
This paper describes the benefit obtained from implementing a cutting tool management system. Also, a state of the art on tool management systems available on the market is presented. By analysing the drawbacks generated by the implementation of such a system, we are providing a cheap and practical solution: an Augmented Reality aided machining and tool management system. Using augmented reality we managed to improve the tool management systems by providing, at the scene of action, all the necessary tool information in a much more user friendly way.
A simple inverse procedure to determine heat flux on the tool in orthogonal cutting
2006
The applications of numerical simulation to machining processes have been more and more increasing in the last decade: today, a quite effective predictive capability has been reached, at least as far as global cutting variables (for instance cutting forces) are concerned. On the other hand, the capability to predict local cutting variables (i.e. stresses acting on the tool, temperature distribution, residual stresses in the machined surface) has to be furtherly improved, as well as effective experimental procedures to validate numerical results have to be developed. The aim of this paper is the proposition of an innovative approach, based on an simple inverse procedure, in order to identify…
Wear modelling in mild steel orthogonal cutting when using uncoated carbide tools
2007
Abstract Wear prediction in machining has been recently studied by FEM although the use of numerical methods for such applications is still a very challenging research issue. In fact, wear phenomenon involves many aspects related to process mechanics which require a very accurate modelling. In other words, only a very punctual code set-up can help the researchers in order to obtain consistent results in FE analysis. The high relative velocity between chip and tool requires effective material models as well as friction modelling at the interface. Moreover the prediction of temperature distribution is another critical task; in the paper some different procedures are discussed. Subsequently a …